Newterra’s RO-based solution transformed a Syracuse pharmaceutical plant by cutting hazardous material handling, saving $63,000 annually, and enhancing operational efficiency with a modular, space-saving system.
Industry
Pharmaceutical
Location
Syracuse, NY
Capacity
120 GPM
challenge
A major pharmaceutical plant in Syracuse, NY faced challenges with handling acids for regenerating their high-purity water system used for boiler make-up. The operators sought a solution to reduce costs, minimize hazardous material usage, and fit within a limited space. They were interested in whether a Reverse Osmosis (RO) system could address these issues.
In the pharmaceutical industry, wastewater treatment is crucial for environmental protection, regulatory compliance, and public health. Proper treatment removes harmful substances like active pharmaceutical ingredients and chemicals, preventing pollution and protecting ecosystems. Adhering to regulations also avoids fines and preserves the company’s reputation, ensuring sustainable and responsible operations.
Solution
Newterra implemented a tailored water purification system consisting of:
Twin-Bed Multimedia Filter: For effective pre-treatment. Sodium Zeolite Polishers: To ensure high-purity water. Clean-In-Place (CIP) System: To simplify maintenance.
The RO system was designed to address the space constraints by using two 60 GPM units, which could be combined to achieve a total capacity of 120 GPM. This modular approach allowed the units to fit through plant doorways and be integrated seamlessly.
Results
The Newterra solution significantly reduced the handling of hazardous materials and provided a net savings of $63,000 annually. The twin RO units offered operational flexibility, allowing them to run together at full capacity or independently, thus ensuring system redundancy and reducing the risk of unplanned outages. The CIP system streamlined operation and maintenance, ensuring a reliable supply of high-purity water.
Additionally, the plant benefited from a reduced carbon footprint due to increased boiler efficiency and water savings, further enhancing operational sustainability.
The Newterra RO system used two 60 GPM units that could be combined for a total capacity of 120 GPM, addressing space constraints
We Are Here to Help
Partner with Newterra to maximize your water resources. Together, we’ll design solutions specific to your needs in the food and beverage industry, boosting your efficiency and driving success.
We use technologies like cookies to store and/or access device information. We do this to improve browsing experience and to show (non-) personalized ads. Consenting to these technologies will allow us to process data such as browsing behavior or unique IDs on this site. Not consenting or withdrawing consent, may adversely affect certain features and functions.
Functional
Always active
The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network.
Preferences
The technical storage or access is necessary for the legitimate purpose of storing preferences that are not requested by the subscriber or user.
Statistics
The technical storage or access that is used exclusively for statistical purposes.The technical storage or access that is used exclusively for anonymous statistical purposes. Without a subpoena, voluntary compliance on the part of your Internet Service Provider, or additional records from a third party, information stored or retrieved for this purpose alone cannot usually be used to identify you.
Marketing
The technical storage or access is required to create user profiles to send advertising, or to track the user on a website or across several websites for similar marketing purposes.
To provide the best experiences, we use technologies like cookies to store and/or access device information. Consenting to these technologies will allow us to process data such as browsing behavior or unique IDs on this site. Not consenting or withdrawing consent, may adversely affect certain features and functions.
Functional
Always active
The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network.
Preferences
The technical storage or access is necessary for the legitimate purpose of storing preferences that are not requested by the subscriber or user.
Statistics
The technical storage or access that is used exclusively for statistical purposes.The technical storage or access that is used exclusively for anonymous statistical purposes. Without a subpoena, voluntary compliance on the part of your Internet Service Provider, or additional records from a third party, information stored or retrieved for this purpose alone cannot usually be used to identify you.
Marketing
The technical storage or access is required to create user profiles to send advertising, or to track the user on a website or across several websites for similar marketing purposes.